TÜPRAŞ İZMİR REFINERY CDU REVAMP

Client:

Turkish Petroleum Refineries Co., Inc. (TÜPRAŞ)

Location:

TURKEY

Year:

2013-2016

PROJECT DETAILS

Main aim is to increase the capacity of the unit from 750 m3/hr to 1000 m3/hr with also remarkable energy efficiency

improvements. It is a major revamp project with an investment cost of around 75-80 M$ and is expected to return around 40 Gcal/hr energy saving and 19.5 M$/year.

SCOPE OF SERVICES

  • Replacement of all existing furnaces with new ones which are compatible with new capacity
  • Modification of the internals for all columns of the unit
  • Modification in heat exchangers and addition of new heat exchangers to the heating train
  • Modification in piping of the unit and additional required piping studies
  • Required process, instrumentation, electric and civil studies for the above explained aim
  • For this project, laser scanning is utilized, and 3D modelling of the unit is performed by Tekfen Engineering.
  • All technical procurement work and vendor follow up for Heaters, Towers, Exchangers, Air Cooler, Pumps, Vessels and etc. is also handled.
  • Constructability of the structure is planned to allow minimum turn around period requirement.
  • Construction Supervision

CONFIGURATION OF THE PROJECT

  • Three new heaters with common APH are procured in the scope of project;

-Crude Heater

-Crude Reboiler Heater

-Naptha Reboiler Heater

  • A complete new structure is designed for new equipments. In this structure;

-New Flash Drum

-4 S&T Exchangers

-10 Plate Type Exchangers

-Related piping and cranes