TÜPRAŞ İZMİT FCC REVAMP PROJECT (PLANT 7 PROCESS UNIT)

Client:

Turkish Petroleum Refineries Co., Inc. (TÜPRAŞ)

Location:

İzmit / TURKEY

Year:

2016-Ongoing

PROJECT DETAILS

Modernization of the unit with major modifications in;

  • Reactor and Regenerator Section
  • Main Column Section
  • Gas Concentration Section

Basic Engineering is performed by UOP. A service agreement is signed between UOP & TEKFEN for some specific activities such as stress analysis for critical lines, detail mechanical drawings, etc…

All remaining detail engineering including specialization of process design as per existing unit configuration is performed by TEKFEN Engineering.

SCOPE OF SERVICES

  • Completely new structure for new reactor, flue gas exchangers, filter, stack, and etc…
  • Replacement of existing regenarator with new one
  • New exchangers to enhance heat efficiency of the unit
  • New pumps and drums
  • Evaluations and retrofittings in existing structures
  • Laser scan of the existing unit and 3D modelling of the unit
  • All related required activities
  • Field engineering support for constructon work
  • Combination of UOP and Existing Unit P&IDs
  • HAZOP & SIL studies
  • MR issue of all equipment
  • Technical bid evaluation
  • %30-60-90 Model Review is performed
  • Stress analysis
  • Detailed mechanical drawings for Reactor, Vapor Line, Flue Gas Line, etc…
  • Dynamic seismic analysis of Reactor and Regenerator Structures
  • Foundation and steel structure projects
  • Assessment of existing equipment and instruments
  • Power Distribution Design
  • Instrumentation and Control Design